Foundry | Gokul Metatech Pvt L

FOUNDRY DIVISION

Gokul Metatech Pvt. Ltd. is a leading ductile iron foundry based in Belgaum, India, specializing in high-quality SG iron components and assemblies for domestic and export markets. Established in 2010, the company operates a fully automated production facility with a total capacity of 2000 MT/month—500 MT from the DISA ARPA line and 1500 MT from the newly commissioned High Pressure Moulding Line (HPML). With a moulding speed of 140 moulds per hour and casting capabilities ranging from 2 to 80 kg, Gokul Metatech ensures efficiency, precision, and consistency in every casting. The foundry is equipped with state-of-the-art machinery and digital systems, supported by a skilled workforce of over 300 employees.

FOUNDRY CAPACITY

PLANT CAPACITY: 2000 Tons/ Month

DISA ARPA LINE: 500 Tons/ Month
DISA HIGH PRESSURE: 1500 Tons/ Month

BOX SIZE (ARPA + HPML):
600mm (L) X 800mm (W) X 400mm (H)

MOULDING SPEED: 140 Mould per hour

MOULDING LINE

HIGH PRESSURE MOULDING LINE

MAKE : DISA, GERMANY
AUTO POURING SYSTEM: SSEC, INDIA
AUTO INOCULATION SYSTEM: SSEC, INDIA
CAPACITY: 1500 Tons/ Month
MOULDING SPEED: 120 Moulds/ hour
CASTING WEIGHT RANGE: 2 to 80 Kgs

DISA MOULDING LINE

SSEC AUTO POURING LINE

DISA ARPA MOULDING LINE

MAKE : DISA, GERMANY
MANUAL POURING SYSTEM.
CAPACITY: 500 Tons/ Month
MOULDING SPEED: 20 Moulds/ hour
CASTING WEIGHT RANGE: 2 to 80 Kgs

MELTING

MAKE : INDUCTOTHERM, USA
CAPACITY: 750Kg X 2 No's & 250Kg X 2
Auto Pouring, time control through Timer and Hooter system in the shop floor for Mg wired treated metal of Ductile / SG iron
Solidification time control with dedicated cooling line as per the hardness and micro requirement.

MAGNESIUM WIRE TREATMENT

At Gokul Metatech, we use a Fully Automated Core Wire Treatment System for precise Magnesium (Mg) treatment. Integrated with a SCADA system, the machine automatically captures critical data including molten metal temperature (via pyrometer), sulfur content (via spectrometer), and liquid metal weight (via weigh scale). Using this real-time data, the system calculates the exact core wire length required for Mg treatment, ensuring consistent, accurate, and controlled residual magnesium levels in every batch.

SAND PLANT

SAND MIXER

MAKE : EIRICH, GERMANY
AUTOMATED SAND MIXER.
CAPACITY: 750kg
SCADA ENABLED SYSTEM
CONTROLLED ADDITION OF BENTONITE AND COLD DUST.

SAND COOLER

MAKE : SIMPSON, USA
AUTOMATED SAND COOLER.
EFFICIENT SAND COOLING

CORE SHOP

Our Core Shop is equipped with a fully automated system for the production of high-quality sand cores, ensuring precision, consistency, and efficiency at every stage. We utilize three Cold Box Core Shooter machines (Galaxy Make) for core production. The core sand preparation is fully automated, featuring a bucket elevator for feeding fresh core sand and a SCADA-controlled mixing system for accurate dosing and mixing of Part A and Part B chemical components. An automated pouring system further enhances process control and reliability.

Post-production, all cores undergo baking in a controlled oven and are tested for scratch hardness to ensure optimal strength and quality. Core storage and handling are managed through dedicated trolleys and trays, ensuring safe and organized movement of cores within the facility.